From what i remember youll have to reflash either the ecm engine control module andor the tcm transmission control module which may not even be possible or get a tcm from europe from a passat tdi with a manual gearbox so your car knows it now has a manual transmission. The fluid assists in the lubrication and heat disputation of the transmission, and even though it is in a closed environment, the fluid can become old and contaminated. Passat 5 speed manual trans conversion kansas city tdi. This is an overview and timelapse video of one of my recent projects. How to recode a 20042005 passat bhw tdi ecu from automatic. If youre looking for parts only, you can click on the 020, 02a, 02j, 02m, 02t to go directly to the parts department for that style transmission. Weve converted bunches of the jetta, golfs and beetles to manual trans so we were well equipped to do our first passat conversion. This is my first little video on this car, more are coming.
Well now im stuck with it and am working on addressing the problems. Hello fellow tdi owners, i just did my 2004 passat automatic to 5speed gear box swap. Buy cheap clutch kit for vw passat b6 variant 3c5 2. And i can rev the engine from the engine bay if needs be. Manual shiftercable assembly manual cv axles clutch pedal assembly hydraulic clutch master cylinder and hydraulic line to trans power. I followed the wiring details outlined by chrismak et al. This was only offered with a 5spd automatic tiptronic transmission. Truecar has over 1,627,637 listings nationwide, updated daily. Tdi manual transmission swap parts kit 9905 vw jetta golf.
Complete manual transmissions for volkswagen passat for. I have a 2001 tdi golf with manual transmission and a bad engine. Come find a great deal on used volkswagen passats in your area today. Facet products are designed, manufactured, and tested internally and the external works are entrusted to selected. Tdi manual transmission swap parts kit 9905 vw jetta golf mk4. I love to fix a problem without rebuilding the transmission. And then it will need coded for the manual trans via vcds. Are there compatible manual transmissions available for a.
Volkswagen passat 365 day warranty wbuy it nowimmediate payment order. Complete manual transmissions for volkswagen passat. I was contracted by a client to convert a tdi automatic golf to 5 speed manual, the transmission had failed and the cost of replacement was too high compared to converting the car to manual which i did. Ya thats what i thought i was just thought maybe one of the jetta tdi manual. Ive got a part list of everything required mainly 1.
As you can see in my fuelly, the mileage i get on a 4motion passat is. After hunting for a replacement automatic transmission and coming up. Get the best deals on complete manual transmissions for volkswagen jetta. Does anyone know if you can buy a v6 manual transmission and swap that into a 1. Manual transmission 5 speed transmission id dvz fits 9805 passat 221265 fits. Oct 16, 20 hello dieselpower, i had briefly looked into a manual swap on my 05 bhw a while ago but decided against it. Conversion to manual seems to be a great option when your trans has failed but if you convert before the trans fails then you have a used transmission that you can sell to offset the cost of the conversion process. You must inform malone tuning the 3 letter transmission code e. Recently passed ase testing for light passenger diesel engines. Hello dieselpower, i had briefly looked into a manual swap on my 05 bhw a while ago but decided against it. This forum and thread have saved me many times over.
Ok so i have just done a manual swap on my 2005 passat tdi. Complete manual transmissions for audi a4 for sale ebay. Free shipping on many items browse your favorite brands. Passat tdi sedanwagon was only offered in 2004 and 2005. The 2015 volkswagen passat comes with standard stability control, 4wheel antilock disc brakes and six airbags front, frontside and fulllength sidecurtain. The main reason why is because there was never a longitudinal engine sold that will fit the 4 cylinder passat tdi engine with the right gear ratios in north america. Quality german auto parts vw mk 4 transmissions golf.
B5 passat tdi manual transmission swap picked up an 04 model about 2 weeks ago with 5k with a bum auto. I have a replacement alh engine which was extracted from a 2003 jetta with an automatic transmission. Are there compatible manual transmissions available for a 2005 passat tdi. Had taken the trans computer and cluster out of a donor car i had. The automatic transmission was beginning to slip, and this was the. Ive started gathering up my parts for a manual conversion. The tdi passat is low enough volume in the us already. If there is anything anyone would like me to focus on or ensure to capture in the photos, now is the time to ask. The vw tdi store volkswagen turbo diesel parts and. Used cars new cars financing car values sell my car. How to recode a 20042005 passat bhw tdi ecu from automatic to manual.
My guess is that at some point in the cars life, the previous owner read about the transmission service on the tdi forums and ran to a shop to get this done. It appears the article is about manual transmission fluid. Replace your worn out, rusted, or damaged transmission mount with this one to restore stability of the transmission ensuring smooth and. Ive had this very bracket in three cars now, first my b4 passat tdi conversion, then the mk1 jetta tdi conversion and now the bus tdi conversion. Jetta, passat, golf, cabrio, new beetle manual and automatics. The vw tdi store volkswagen turbo diesel parts and accessories. Truecar has over 1,640,261 listings nationwide, updated daily. Adapters are not transmission specific, they make the back of the tdi look like the back of the engine that the tdi is replacing. Recommended oil for transmissions of volkswagen passat. Complete manual transmissions for volkswagen jetta. Either way, i can help you solve the problem with your beloved car. So my question is why is my auto drive lights still on the cluster prnd321. Vw volkswagen jetta tiptronic automatic to 5 speed youtube. I looked at a manual swap for the passat but its a big project, more than most.
B5 passat tdi manual transmission swap page 4 tdiclub. My b6 passat has the 6mt, and i think it is really a great transmission. Vw mk4 tdi golf, jetta, nb up to 2005 5 speed conversion kit. Tdi manual transmission swap parts kit 9905 vw jetta golf mk4 beetle diesel euh. Conversion to manual seems to be a great option when your trans has failed but if you. Im one driveshaft and a starter away from having everything i need to do the swap. Complete manual transmissions for volkswagen passat ebay. Very few passats came with a manual transmission here in usa, and no passat tdi s came with manual transmission. Luckily enough, scored a runningdriving v65spd car a couple days later on the cheap and the rest is history. B5 manual transmission swap questions volkswagen passat. You must inform malone tuning the 3letter transmission code e.
The plan is to yank the 24v vr6 and the 01p automatic and put in an alh tdi and a 5 speed manual transmission. May 23, 2015 this is an overview and timelapse video of one of my recent projects. Dear volkswagen owner or lessee, as part of volkswagens approved settlements with the united states department of justice doj, court. Complete manual transmissions for volkswagen jetta ebay. Aside from the flywheel, and perhaps the starter motor, are there any other parts on the automatic tdi engine that are. Tips on the vcds coding for the abs and gateway were. Car a rac presents recommended by manufacturers oil types. The video was filmed at 1080p quality, so it should be good. I swapped a manual transmission into my 2002 jetta tdi.
To put in an even lowervolume manual involves dealer tech training, parts stocking, not to mention stocking the cars themselves in various coloroption combinations. I love doing these conversions, but your 01m can be fixed. Plus, the pedal assembly is drive by wire but there was no passat tdi sold with manual transmission so youd have to add a clutch pedal or add the accelerator pedal to a gasser pedal assembly. Set includes large gear 02z 311 158a, small gear, 02z 311 361a, and spring plate for the small gear. Volkswagen passat item can be shipped to commercial business only. Withdrawal of approved emissions modification application 20122014 model year volkswagen passat 2. B5 passat tdi manual transmission swap tdiclub forums. Page 4 b5 passat tdi manual transmission swap vw b5 passat tdis. I should be doing the 5th gear set swap in the next couple of weeks, and then the transmission swap in july. New guy, slipping passat tdi transmission, manual swap. I recently replaced the stuts complete with springs and. I plan on keeping the car indefinitely so whenif the transmission goes out i would like to put a manual 5 speed in it. Get the best deals on complete manual transmissions for volkswagen jetta when you shop the largest online selection at.
Initially a tech article posted by me on tdiclub forums which can be read here. Get the best deals on complete manual transmissions for audi a4 when you shop the largest online selection at. Tdi manual transmission swap parts kit 9905 vw jetta golf mk4 beetle diesel euh fits. Swap over the shift linkage for the manual and reinstall exhaust. Get free passat b5 manual passat b5 manual 2004 2005 passat tdi b5 b5. With the automatic, we averaged roughly 33 mpg, and the. Rebuilt factory transmission comes with axels, shift box, and linkage, starter, pedal set. I have an bhw tdi engine that i need a transmission for it would be great if i could get a manual but i know they did not make any in the us.
The kit includes the tdi cast adapter and appropriate transmission plate as well as flywheel spacer, starter and hardware. Complete manual transmissions for volkswagen jetta for. Im certified by the automatic transmission rebuilders association for, diagnosing, installing and rebuilding transmissions, as well as a certified ase master mechanic with l1 advanced engine diagnostic rating. Vws carnet telematics system, which includes onthego assistance such as gms onstar system, is standard on wolfsburg and higher trims. The right mount pn is 8d0399108r which is the same. Balance shaft upgrade performed by vw owasco 5 years ago. Quality german auto parts vw auto to standard conversion kits. Complete clutch conversion kit a4 idparts expert kit if you need to replace the clutch on your high mileage tdi and want to convert to a singlemass flywheel setup this is where to start. Hello, im investigating for a possible manual gearbox swap to dsg my left knee lately isnt very well, and my car its practically new but has several years the value dropped and the option should be exactly the same car but with dsg anybody has seen any swap of this type. Well, i can understand perfectly why vw does not offer a stick w diesel. Complete auto transmissions for volkswagen for sale ebay. Complete manual transmissions for volkswagen golf ebay. This passat tdi came from canada for me to convert to manual trans.
We carry an extensive line of motors, transmissions, accessories new, rebuilt and used. Stonehenge grey, with grey cloth seats heated in front list of things i have done are. Get the best deals on complete manual transmissions for volkswagen passat when you shop the largest online selection at. View profile view forum posts private message view blog entries member join date jun 27th, 2000. The passat tdi that only had 66,000 miles on it with a failed transmission was low on fluid when we checked it out, yet there were no fluid leaks on any kind. Get the best deals on complete auto transmissions for volkswagen when you shop the largest online selection at. Get the best deals on complete manual transmissions for volkswagen golf when you shop the largest online selection at. May 15, 2015 the 15 passat tdi rates a very impressive 30 mpg in city driving and 44 on the highway with the standard sixspeed manual transmission another uniqueness, incidentally. Come find a great deal on used volkswagen passat wagons in your area today. European fhn 5 speed manual transmission with upgraded clutch 5 speed swap preformed 8 years 150k ago. B5 passat tdi manual transmission swap page 5 tdiclub. Bhw engine from 2005 passat with 124k miles stage 2 tune from tdtuning mike and marin dgw 5 speed quattro with new seals, bearings and synchros shifts great balance shaft module delete new. Im planning on writing up the whole process here with photos etc.
Search used volkswagen passat with manual transmission for sale nationwide. Manual transmission starter the automatic one wont work manual transmission axles dust tins from the engine its between the transmission and engine, and comes with two. Someone swapped a full 4motion setup into a us spec audi a4 chassis but they had everything. I drive a 2001 b5 passat glx 4motion and i love everything about it but i keep thinking about how much fun i could be having with a manual transmission in the 2. Fully finished 1999 vw passat tdi 5speed conversion. Looking for info on setting up the clutch switch after a manual transmission swap. Jun 23, 2010 trans fault code light on and car would not move dealer towed and said low on transmission fluid and replaced some. All north american tdi s from 1996 through 2003 came with a. Complete manual transmissions for volkswagen passat for sale.
So i bought a 2005 vw passat tdi wagon off a friend for cheap knowing the transmission was going. Your manual transmission can take a heck of a beating over the years and it is one of the most neglected service areas on a car. Volkswagen passat tdi manual transmission fluid change cost. Used volkswagen passat with manual transmission for sale. What type of transmission fluid for volkswagen passat. Its very nice of volkswagen to make the clutch pedal assembly modular so that its easy to changeover to a manual. Complete manual transmissions for volkswagen jetta for sale ebay.